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Test Description
Chemical characterization involves the identification of a material and the identification and quantification of its chemical constituents as part of an assessment of the overall biological safety of a medical device. It involves a measurement of the level of a leachable substance in a medical device in order to allow the assessment of compliance with the allowable limit derived for that substance from health-based risk assessment, to determine the equivalence of a proposed material to another material or another final device/prototype, or for screening of potential new materials for suitability in a medical device for a proposed clinical application.
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Why Chemical Characterization Testing is Performed
Chemical characterization (Extractables and Leachables Testing) is conducted for several reasons:
- To ensure patient safety by identifying potentially harmful substances that could migrate from the device during use.
- To comply with regulatory requirements and standards.
- To assess the quality and consistency of materials used in device manufacturing.
- To support the selection of appropriate materials for device design.
Steps in Conducting Chemical Characterization Testing
- Study design: Develop a testing plan based on the device’s intended use, materials, and risk assessment
- Sample preparation: Subject the device or components to appropriate extraction conditions
- Chemical analysis: Use various analytical techniques to identify and quantify extractable substances
- Data interpretation: Evaluate the results and compare them to established safety thresholds.
- Toxicological risk assessment: Assess the potential biological impact of identified substances.
- Reporting: Compile findings and conclusions for regulatory submission or internal decision-making.
Applicable Standards, Guidance, and Regulations
When conducting this testing for medical devices, the following standards and guidelines should be followed:
- ISO 10993 series, particularly ISO 10993-18 for chemical characterization
- FDA guidance documents on biocompatibility testing and chemical characterization
- European Medical Device Regulation (EU MDR)
- USP chapters related to extractables and leachables (e.g., <1663>, <1664>, <1665>)
- Product Quality Research Institute (PQRI) guidelines
- International Conference on Harmonisation (ICH) guidelines for pharmaceutical products
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Test Code |
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C0839-01 |
C0839-02 |